Then it is required to change the entire valve body. Place a similar mark across the sonnax sleeve figure 2. Volkswagen 09g, tf60sn valve body, wremote cooler 0704. Match the numbers on the disc with the new cvt or new valve body and qr label. Refer to figure for solenoid body screen and retainer locations, and to figure 14 for the manual valve body retainer locations. Aisin aw tf60sn, tf80sc, tf81sc, tr60sn accumulator. Connector with wires valvebody wire harness part aw tf60sn. Aw6vwf1 large cans, remote cooler with switches part no. How to shrink a pdf file that is too large techwalla. Vw 09g tf60sn valve body versions 1st design 20032004, with pressure sensors 2nd design 2005up, without pressure sensors 3rd design 2006up, cooler not mounted check passat plate 4th design 2008up, without pressure sensorssmall solenoid. Ip characteristic calibration is recommended specific calibration file is needed depending on if it is a valve body or whole transmission replacement. If your scanner saves files as pdf portbale document format files, the potential exists to merge the individual files into one doc. The valve body is extremely sensitive to the friction suspension from the torque converter in the atf. Are you looking for the best source for 09g tf60sn aisin warner transmissions.
Remanufactured 09g valve bodies street smart transmission. Automatic transmission valve body 6speed 09g325039a aw 09g tf60sn 09g valve body for audi vw jetta golf passat touran sharan 03up 20032011 2. Firm tack assembly gel see more info biotech engine oil protectant. Most electronic documents such as software manuals, hardware manuals and ebooks come in the pdf portable document format file format. Adobe designed the portable document format, or pdf, to be a document platform viewable on virtually any modern operating system. These parts are precalibrated, and ready to install. This alters the case and valve body and if incorrect parts are used. To correctly identify this valve body, you must determine. Aisin aw tf60sn, tf80sc, tf81sc spring adjuster kit. On the tf60sn vw 09g09k09m, the rosstech performs well for this. We strongly suggest having this gasket kit handy during anyall of these repairs. Valve body 2 pper valve body 1 middle valve body lower valve body 19 10 12 14 14 15 14 2 3 7 11 11 11 16 18 17 15 b a.
V7 valve viton overmold on 43627l 0370 45484 1 stem, valve. Introduction 1st printing audi, jetta, passat, march. Oct 05, 2014 heres a good exploded view of the transmission. Volkswagen 09g 09k tf60 aisin warner 6 speed valvebody. Installation of the 3974142k kits accumulator piston, sleeve and springs into aisin aw tf60sn, tf80sc, tf81sc and tr60sn variants of the aw 6speed valve body is possible if the sleeve length is shortened. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify proper operation of the pressurecontrol circuits. This listing is for a remanufactured volkswagen 09g, 09m tf60sn valve body with remote cooler, no pressure switches, and large diameter solenoids. Volkswagen 09g09m automatic transmission repair manual get. Pdf file or convert a pdf file to docx, jpg, or other file format. Our new parts feature high density cast aluminum ports with hardened surface treatment for longer port and spool life. Always remove every valve from every bore for easier inspection figure 3. Design vary based upon location of the cooler and whether or not the valve body has pressure switches. Aisin warner 09g valve bodies street smart transmission. The valve body has various sonnax updates installed depending on wear levels and the design version.
Tf60sn 09a overhaul gasket kit fits all 09g tf60sn vw and audi models. Sonnax adjusting clutch control valves on aisin fwd 6speeds. Tf80sc transmission repair manuals aw tf81sc, diagrams, guides, tips and free download pdf instructions. Making a pdf file of a logo is surprisingly easy and is essential for most web designers. Refer to figure 12 for valve body spring specifications.
Our solenoid performance matches or beats that of the original equipment part. The paint program can help you make new image files, but it cannot open document or pdf file. There are 4 styles of 09gk valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. Some dtc cannot be cleared unless ip characteristics are calibrated p17f1. Pdf is a hugely popular format for documents simply because it is independent of the hardware or application used to create that file. Intergraph spispf s3d are preset up to easily import this standard ddp data and display 3d control valve shapes. You can use the tools in paint to add something to a different document.
Accurate valve body identification is crucial as the styles do not interchange. Volkswagon audi vw 09m, 09g, aisin tf60sn transmission. This valve body is better than oem, it features many upgrades to increase reliability over the standard oem valve body. This kit also contains the updated torlon check balls, and the small screens found inside some worm tracks. If youre not sure, you can search using our vehicle lookup. Obtain the calibration file disk provided with the new cvt or valve body. This means it can be viewed across multiple devices, regardless of the underlying operating system. Introduction 1st printing audi, jetta, passat, march, 2010.
Tf60sn valve body figure 4 tf80sc valve body figure 5 tf81sc valve body figure 6 20 25 15 0 10 5. Index oe case, so the valve body location and the two ports to lube and k2 clutch will be at 6 oclock. Dimensional data for piping data file out of ff2 in. Slide oe spring over small boss on the sonnax spring adjuster. Jul 01, 2009 there should be 4 different valve bodies for the 09g tf60sn. One of the fun things about computers is playing with programs like paint. The leader in remanufactured valve bodies all valve bodies are run through a series of shift cycles at operating temperature, then precisely calibrated using stateoftheart valve body test equipment to verify. Please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed. Diagnosis, testing and lot of pictures the tf60sn is used in the bmw mini cooper, volkswagen and audi vehicles product details. If a calibration file disc is not available or was damaged, skip to step 1 on page 21. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. Learn more about our remanufactured valve body processes. Products audi, volkswagen, skoda aw tf60sn 09g, 09k, 09m valve body, solenoids, wiring, sensors aw tf60sn 09g, 09k, 09m connector with wires valvebody wire harness part aw tf60sn 09g 09k 09m 03up 8 wires 8 pins.
Depending on the type of scanner you have, you might only be able to scan one page of a document at a time. Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments. Once youve done it, youll be able to easily send the logos you create to clients, make them available for download, or attach them to emails in a fo. This transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. Volkswagon audi vw 09m, 09g, aisin tf60sn transmission parts. Mini 2005on 95111ml 1 reman valve body 09gm wo pres switches, cooler on trans, large can sol. But now the valve body itself has become almost invincible because all soft spots related to channels transmitting contaminated oil and the plunger with valves have become the part. Jan 01, 20 remanufactured valve body aw6vwf8 earlier, small cans, remote cooler, without switches while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. Preliminary, it is required to check the wiring and electrics contacts. Obtain the calibration file disc provided with the new cvt or valve body. Figure 2 install oring into shallow groove on sonnax spring adjuster.
The 09g09m transaxle uses a lepelletier gear set arrangement, using a simple planetary coupled with a ravigneaux type planetary. Tf60sn 09g 325 039d valve body repair tools kit automatic. This alters the case, case cover and the valve body and if incorrect parts are used, severe planetary failure will occur. An oversized pdf file can be hard to send through email and may not upload onto certain file managers. Removing every valve from the valve body will make the valve body easier to inspect. The spring dimensions listed in figure 12 were observations from only one valve body, and may vary from one model to another.
Atsg transmission tf60sn technical service pdf manufactured by the company atsgtransmission presented for you in electronic format page size 612 x 792 pts letter rotated 0 degrees. As the control module is integrated into the valve body, wiring to the transmission has been greatly reduced electrical plug has only 5 pins 1. Fits all tf60sn s see more info assemblee goo green. All linear solenoids are rebuilt and all other solenoids are tested and replaced if needed. If a calibration file disc is available, continue to step 2, below. Second image is a close up of the valve body gasket set included in this kit. Match the numbers on the disk with the new cvt or new valve body and qr label.
Alibaba manufacturer directory suppliers, manufacturers. Two with the sensors on the valve body and two without the sensors on the valve body and each one of those is slightly different depending if the transmission cooler is on the transmission itself or remote. Remanufactured valve body aw6vwf8 earlier, small cans, remote cooler, without switches while sonnax makes every effort to ensure the accuracy of technical articles at time of publication, we assume no liability for inaccuracies or for information which may become outdated or obsolete over time. We are working on providing a remanufactured valve body with any and all. Tighten the valve body positioning screws according to the order shown torque spec 10nm connect the manual valve lever as shown. The pdf format allows you to create documents in countless applications and share them with others for viewing. There are several different variations of the 09g tf60sn valve body. Cooler not mounted check plate on passat quick view. Vb07 750h valve body with solenoids rebuilt without. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. The tf60sn is also known as an 09g used in volkswagens and mini coopers, the tf. I paid for a pro membership specifically to enable this feature.
This package contains every gasket, seal, sealing ring, and oring for one entire transmission. Body stator 546 560 850 141 100 120 140 555 046 337 336. This can be done without removing the transmission from the car. Luckily, there are lots of free and paid tools that can compress a pdf file in just a few easy steps. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. Are you looking for the best aisin warner 09g tf60sn transmission kits for sale. Aw tf60sn 09g 09m 09k automatic transmission exploded view. Figure 3 make sure oe spring does not get hungup on the small boss. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester. Click here to view pdf if the tech resource does not appear below.
If your pdf reader is displaying an error instead of opening a pdf file, chances are that the file is c. A pdf file is a portable document format file, developed by adobe systems. This article explains what pdfs are, how to open one, all the different ways. Sonnax valve body diagram for 09g, 09k, 09m, 6f21wa, tf60sn. Valve body inspection when servicing the valve body, pay close attention to the valve bores. An inexpensive led pen works well to shed light on worn valve bores.
This transmission is referred to as the tf60sn, 09g, 09m and in some. This manual can be viewed on any computer, as well as zoomed and printed, makes it easy to diagnose and repair problems with your machines electrical system. Place an ink mark across the aluminum casting at 9 and 3 oclock to identify the location of the feed slots figure 1. Tf60sn valve body figure 1 tf80sc valve body figure 2 tf81sc valve body figure 3 20 25 15 0 10 5 30 vacuum test 20 25 15 0 10 5 30 vacuum test 20 25 15 0 10 5 30 vacuum test 20 sonnax industries, inc. All three of the above numbers must be the same they must match. Read on to find out just how to combine multiple pdf files on macos and windows 10. Aw tf60sn 09g 09m 09k automatic transmission exploded view spare part catalog pdf free download at automatic berger online shop. Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. Mini cooper tf60sn transmission repair, rebuild or. The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. By michelle rae uy 24 january 2020 knowing how to combine pdf files isnt reserved. Tf70sc transmission parts, repair guidelines, problems, manuals. Must measure and record at each spring adjuster loca tion before reassembly.
Transmission repair manual vw, audi, bmw 09g09m tf60sn 6f21wa atsg automatic transmission repair manual, disassembly, inspection and assembly sections. Another reason the valve body failure is the replacement of solenoids which exhausted their performance potential. To combine pdf files into a single pdf document is easier than it looks. This output file also contains the control valve spec sheet data as per spi form 90. This manual covers these differences so that this mistake will not happen to you. Mini 2005on 1bs9511 1 reman valve body 09gm wo pres switches, cooler on trans, small can sol.
First lets get a little background on these valve bodies and clutch control valves. One of the most complicated cases is the wearout of the valve body andor one of its irreplaceable components. Oem 09g tf60sn tf60sn 6speed trans solenoid set 8 pcs for vw audi mini 2003on. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. You have clicked a page that seems to be very popular. Frequent oil changes facilitate the valve body selfcleaning. Tf6062sn vwaudi 09g, 09k, 09m seat, bmw, skoda 6 speed.
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